Ammonia refrigeration systems are vital components of most industrial processes. The elements used in the process can damage plant equipment and even affect the processing itself. As such, companies have to stay up-to-date on certain parts and the latest best practices to make sure that their systems stay efficient and productive for their specific needs. They use ammonia refrigeration systems to cool air in industrial plants, livestock farms and processing plants, which are found in food and beverage processing, chemical, pharmaceutical, pulp and paper production, and textile and apparel production. Here are some of the more common uses for ammonia refrigeration systems:
Preventive Maintenance One of the primary uses of ammonia refrigeration systems is to prevent a leak from happening. The ammonia is first mixed with a carrier solution and then injected into a leaky hose or pipe. This creates a vapor that prevents the liquid from leaking inside the pipe or hose because of the gaseous mix. The vapor then absorbs the leak and refreezes, thus sealing off the leak. A preventative maintenance routine will help keep ammonia lines running well and to keep large industrial equipment such as blowers, cooling towers, and heaters from clogging.
Repair The elements in ammonia refrigeration systems are very small but when they work together properly they create a barrier that prevents leaks. However, these systems can become faulty over time and require repair. When this occurs, workers should consider performing a leak detection test so that they can identify any problems with the system before it becomes worse. When repairs are made, they should be made to match the equipment and components used in the leak to the correct pressure and flow for the area that require repairs.
Heating and Cooling If ammonia refrigeration systems are used to heat an area where food is prepared, leaks can occur if small pieces of ice have rolled out of one side of the system and freeze inside. This results in a frozen meal becoming unappetizing when it comes out. In order to prevent this from happening, ammonia must be turned off before starting any process. Once the heating or cooling process is started, however, the ammonia refrigerant must be turned back on. A buildup of crystalline ammonia inside the lines can cause pipes to burst and cause severe structural damage to structures. Regular maintenance will allow ammonia refrigeration systems to work properly and keep food from becoming unappetizing.
A buildup of bacteria in the Chardonnay or stainless steel pipes used in ammonia refrigeration systems can create a threat to both the workers working nearby and to the human health of all who may be present. As bacteria builds up, it produces hydrogen sulfide which irritate the eyes, nasal passages, throat, and digestive tracts. This can make it difficult to breathe and can eventually result in silvery white spots on hands and feet. This can be very serious for those who are involved in various processes involving these areas.
In addition to the health concerns of those directly living or working nearby, ammonia can also damage the structure of the building by causing cracks that can allow water to enter the structure. This can make it dangerous for those who live there to simply go home for the day. It also poses a hazard to those who have an interest in maintaining the pipes or equipment. Cleaning the pipes on a regular basis is a very important part of maintaining any type of building. For ammonia refrigeration systems, regular maintenance will help to keep these lines free of buildup so they continue to serve their purpose.
Apart, from health issues, some of the dangers of ammonia refrigeration systems also include fire. Ammonia has been found to be one of the causes of accidental fires at commercial businesses. The danger does not stop once the ammonia refrigerant has evaporated from the inside of the building. As this is a petroleum-based product, it can easily react with other chemicals present in the area and cause a fire that could potentially be very dangerous.
Keeping an eye on ammonia compressor maintenance tips can help you prevent a lot of problems in the future. Many ammonia leaks can be found during routine inspections. If you discover one, you should take action immediately to get the leak fixed and stop it from happening again. If you notice ammonia in your air ducts, the best thing to do is to call a professional to come and inspect the area. They will be able to determine the source of the problem and make sure that it can be remedied before it gets worse.
